10tph High Yield Feed Corn Flaking Machine Ruminant Livestock Feed Production Plant

• Customization: Available
• After-sales Service: 1year
• Type: Steam Flaked Corn Line
• Model NO.: 3tph/5tph/10tph
• Processing Object: Cereals
• Processing Technics: Crushing-before-Mixing
• Screen Mesh: With Screen Mesh
• Grinding Equipment Type: Roll Crusher
• Pellet Mill Type: None
• Bulking Machine Type: None
• Expanding Method: None
• Condition: New
• Applicable Materials Shape: Granular
• Warranty: 1year
• Output Per Hour: 3/5/10ton / Customizable
• Steam Consumption: 4-5 Tons/Hour 0.8 MPa
• Water Consumption: 0.8 Ton/ Hour
• Electricity Consumption: 16.9 Kwh
• Main Workshop Floor Space: 12m * 12m * 23.5m
• Drying Extension Floor Space: 12m * 22m
• Transport Package: Ocean Shipping
• Trademark: Grosper
• Origin: China
• HS Code: 84388000
• Production Capacity: 10ton/H

Product Description

Product Description

240 tons/day steam corn flake production line

-Grosper project uses advanced fine feed production equipment for scientific and rational layout,and can produce all kinds of quality standards to meet the premise of the product under the premise of reducing energy consumption and material consumption.

-The entire production line can be controlled in the central control room. 
-The packing can be controlled in the field with a high degree of automation, mechanization and flexibility.
-Craft flow chart of the steam corn flaking production line :
Raw material -------cleaning -------moisturing--------steaming ------flaking-----drying and cooling----(packing) 

Basic info.

Type	Specification	Notes
Electricity	260 kW/h	Average actual energy consumption is approximately 65% of rated power.
Steam	4-5 tons/hour, 0.8 MPa	A 6-ton boiler is recommended for a 10 TPH corn flaking production line.
Water	2 tons/hour	Water is recycled for kernel soaking.
Area	Dimensions (L×W×H)	Function
Main Workshop	12m × 12m × 23.5m	Core production area
Drying Extension	12m × 22m	Extended drying equipment area
Position/Condition	Quantity	Description
Central Control Room	1 person	Monitors production line operations
Machine Maintenance	1 person	Conducts equipment repairs and upkeep
Manual Bagging Scale	1 bagging, 1 hanging	Requires 2 additional manual labor workers
Semi-automatic Bagging Scale	1 hanging	Requires 1 forklift operator if equipped with a palletizer

Item	Hourly Output of Corn Flakes (tons)	Hourly Total Consumption	1 Ton of Corn Flakes Produced
Water	10	0.8 tons	0.08 tons/hour
Steam	10	4-5 tons	0.4-0.5 tons/hour
Electricity	10	260 kW × 65%	16.9 kW

Flow Chart Process

1. Cleaning Process

1.Equipment Configuration: Three-stage operation (stone remover → vibrating screen → magnetic separator) to remove impurities, gravel, and metal debris.

*Optional Layouts:
*External Deep Cleaning: Pre-treatment at the silo entrance before raw materials enter the workshop, reducing dust pollution.
*Internal Graded Cleaning: Multi-stage screening within the workshop (recommended).

2. Soaking Process

1. Basic Process: * Water Spraying via Screw Conveyor: After cleaning, corn is lifted to the top layer by a bucket elevator, evenly sprayed with 40–50°C warm water via a screw conveyor, and then stored in a soaking bin for 8–18 hours to allow surface moisturepenetration (soaking time depends on corn moisture content).

2. High-Efficiency Process (Optional): 
* German Ultrasonic Moistening Machine: Uses high-frequency vibration to accelerate water penetration through micro-cracks in the corn endosperm, reducing soaking time to 4–12 hours with an internal-external moisture gradient ≤2%.

* Bühler Moistening System

3. Cooking Process

1. Key Process Points:  * Water-Material Separation: Soaked corn is transported to a conditioning tower for steam  cooking.
* Parameter Control:  * Cooking time: 45–65 minutes (adjusted based on starch type)
* Temperature gradient: 100–108°C (steam pressure 0.15–0.25 MPa)
* Gelatinization range: 65%–85% (DSC test)
* Moisture change: Initial corn moisture 14% → post-cooking 18±0.5% (critical value for starch gelatinization)

4. Roller Flaking Process

1. Flaking Process:

* Continuous Online Flaking: Cooked corn is directly fed into the flaking machine, with roller surface temperature maintained at 80–90°C. * Thickness Control:  * Standard feed use: 1.2–1.8 mm (±0.05 mm tolerance)
* Custom needs: Ultra-thin flakes (≤1.0 mm) for high-digestibility formulas; thick flakes (≥2.0 mm) to control rumen degradation rate.

5. Drying & Cooling Process

1. Key Operations:

*Horizontal Dryer: 
*Hot air temperature: 80–100°C
*Drying duration: 25–28 minutes (reducing moisture from 18–19% to below 14%)

6. Finished Product Handling Process

1.Packaging Strategy:  

*Bulk Storage & Transport: Conveyed to vertical silos (humidity monitoring ≤12%), compatible with large-scale feeding systems.
*Custom Packaging: 15–25 kg woven bags or vacuum-packed ton bags.

FAQ

1.How can we guarantee quality?

Always a pre-production sample before mass production;
Always final Inspection before shipment.

2.What can you buy from us?
flaking mill, flaking roll, corn flaker, cracker, steam corn flaking machine.

3.Why should you buy from us instead of other suppliers?
We are factory direct production and direct sales, cheap and guaranteed, and have first-class after-sales service.

4.What services can we provide?
Accepted delivery terms: FOB, EXW;
Accepted payment methods: T/T, MoneyGram, Credit Card, PayPal, Western Union;
Languages used: English, Chinese, German, Arabic, Russian, Italian ...